How does the Hand -Operated 2383HT01-1AY Swaging Tool and machine operated 2383PT01 work?

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 Handling instruction of 2383PT01 and 2383HT01-1AY Swaging Tool :

 

 this is the machine operated version

 

 

tool                 swaging adaptor  swaging angle     for grommet

2383PT01-1AY  2383MP01-1AY    30°                    GF14

2383PT01-2AY  2383MP01-2AY    45°                    GF14

2383PT02-1AY  2383M902-1AY    90°                    GF15

 

Currently we can only offer the hand operated tool 2383HT.

 

Step1:

-Insert stud nut with grommet into properly prepared hole of the panel.

-Engage the thereaded rod of the HS-screw to the stud nut and screw it in ,until it stops.

 

Step2:

-Preload the tool by screwing the nut hand tight along the MS-screw ( see drawing )in order to fix all components in the correct position for flaring.

For proper alignment prefferably clamp the panel with the 140° countersunk surface to a plain suraface ,so that the nut and the grommet are pushed into the hole.

 

 Step 3:

Hold the HS-screw firmly by HS-driver, if necessary pulling the grommet into the hole,and turn nut with a torque limiting wrech for approximetly one half rotation until you feel or hear that the torque limiter has reached its pre-set torque.

An adjustable torque limting wrech must be set to 3,7 to 4,5Nm to apply the correct flaring force of 3000N

These values are valid for all stud diametres and for all flaring angles .

 

Step 4:

Finally unscrew stud nut from the tool and bring tool back into starting position 

 

VISUAL INSPECTION 

After removing the tool check the proper fit of the grommet inthe panel:

1.The countersunk of the grommet should be flush to the surfqce of the panel 

2.The swaged collar of the grommet should be uniformly bended , without burrs and crack 

3.The grommet should sit tight to the panel without play .

 

the hand operated version:  (typical for small quantity of installations, such as repairs)  These tools will be phased out in the near future!

tool                   swaging angle  for grommet
2383HT01-1AY    30°                 GF14         
2383HT01-2AY    45°                 GF14
2383HT02-1AY    90°                 GF15          only used for carbon fibre panels!

 

 2383HT01-1AY

2383HT01-1AY

2383HT01-2AY tool:

2383HT01-2AY

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